Proj Overview

Project Overview

San Diego International Airport has struggled with growing congestion challenges as the number of passengers it serves increases. As part of a long-range plan to mitigate some of these traffic issues, the airport commissioned a 2 million ft2 rental car center to bring passengers closer to transportation nodes.

The designers of the new facility, chose a unique precast concrete façade, with sharp angles and clever use of light in a modern and sophisticated style.

Precast Solution

From the beginning, the architect and precaster were challenged with delivering a building façade for the enormous structure that was acceptable to the adjacent neighborhood. In response, they came up with a “sculptural” look that break up the ¼-mile-long structure with open spaces and a play of light against shadow in the façade design.

The project consisted of nearly 1150 distinct pieces, with 9 ft-tall spandrel panels featuring a triangular cross section. Most of the spandrels also received grey crash-wall panels that were plant-assembled. The panels have a cross section similar to those on the main building, however, helix spandrels have a triangular section that follows the radius with a “twist” built into the profile in order to follow the ramp as it climbs from floor to floor.

The design also featured 80 infill-column cover panels with a diamond shape that were attached top and bottom to the adjacent spandrel panels to add further interest to the design. The engineering team had to create a motorized flying jib, dubbed “The Bumble Bee,” to hoist and fit the shaped infill wall panels into place between spandrels already installed above and below.

The resulting design provides a three-dimensional appearance that reflects natural and artificial lighting, which minimizes the scale of the building, and provides an attractive design for residents and passengers alike.

 

Awards_
2016 PCI Design AwardsDesign Awards Honorable Mention: Facade-Only Parking Structure
Project Team

Architect

Damattei Wong Architecture, Burlingame, Calif. 

Engineer of Record

Parsons Brinkerhoff with Kleinfelder Inc., San Diego, Calif. 

Contractor

Austin Sundt Joint Venture, San Diego, Calif. 

Owner

San Diego County Regional Airport Authority, San Diego, Calif. 

Precast Producer and PCI Certified Engineer

Clark Pacific, West Sacramento, Calif.

Key Project Attributes

  • Three-dimensional design adds visual interest to massive structure.
  • Diamond and twist patterns following the track of the ramp.
  • Many precast concrete panels had to be picked using inserts requiring field pitchers to repair pick points on site.

Project/Precast Scope

  • Project Cost: $316 million
  • Project Size: 2 million ft
  • Design and assemblers precast concrete façade for the four-story, 2 million ft2 rental car center.
  • Precast concrete elements include 1150 total distinct pieces, including 850 panels and 300 infill wall panels.
  • Panels were cast over 5 months and erected in 2 months.