Proj Overview

Graco, a Minnesota-based fluid-handling manufacturer, has been experiencing rapid growth in recent years, requiring more space for its manufacturing and distribution services. Phase one of the expansion included a 538,000 sf manufacturing facility and office. Phase two was the creation of Graco Distribution Center, a 530,000 sf warehouse with a 30,000 sf office area.

The distribution center’s structure uses precast panels for the building envelope.While most of the panels span over 41-feet-tall, the office area near the entrance reaches as tall as 47-feet. Each panel
incorporates a blend of finishes, including acid etch, sandblast and waterwash, with a deliberate projection of panel elements, creating a varied and dynamic industrial aesthetic facade.

A key aspect of the design was the deliberate use of a black mix between the office area’s windows, creating the appearance of a nondescript vertical strip to seamlessly complement the surrounding vertical architectural elements. By incorporating this subtle yet impactful detail, the project achieves a cohesive visual identity while effectively delineating different functional zones within the facility. Additionally, the exterior subtly complements the larger manufacturing facility nearby with its similar vertical lines and coloring.

Durability played a large role in the decision to use a precast exterior. Shipping docks of distribution facilities experience extensive wear and tear, so precast panels, with their inherent strength and
resilience, proved to be an ideal choice. Extra reinforcement was added around the dock door openings for heavy load requirements.

In a strategic approach to future-proofing the distribution facility, a thoughtful design feature was implemented wherein every few dock doors are accompanied by a panel devoid of openings but featuring a discreet reveal. This design element serves a unique purpose: it provides flexibility for
future growth. The small reveal is a guide where the panel can be cut open to install additional dock doors as needed, with reinforcement already built into the panel.

Graco Distribution Center’s seamless and strategic use of architectural prefabrication and forward-thinking approach to scalability not only meets immediate operational needs but also lays the foundation for sustained growth and evolution in the years to come.

 

Project Team

Architect

JLG Architects

Engineer

VAA, LLC

Contractor

McGough Construction

Owner

GRACO

Precaster

Wells

Precast Specialty Engineer

Wells

PCI Certified Erector

Wells

Key Project Attributes

  • 530,000 sq ft distribution center
  • Acid etch/sandblast/waterwash combination finish on each panel
  • 5 weeks to finish building envelope
  • Designed for dynamic scalability with dock door reveals

Project/Precast Scope

  •  Architectural Insulated Walls – 251 pcs – 125,423 sq ft
  •  Solid Structural Walls – 6 pcs – 2,760 sq ft